Measurement room / Measuring
machines

Measurement room

We are proud to introduce our latest measurement room, specified to VDI 2627 Class 3 standards, offering the highest standards for precision measurements. Our goal is to create optimal conditions for accurate results through advanced technology and strict environmental controls.

Unique Features of Our Measurement Room:

  • Size and Layout: The measurement room spans 75m² with an additional preparation area of 50m², ideal for extensive projects.
  • Construction: Wall and ceiling systems meet the stringent cleanroom standards EN ISO 14644-4, with a room height of 4m and a walkable ceiling capable of supporting up to 120kg/m².
  • Lighting: Equipped with LED lights, we achieve a brightness of 800 lux, ensuring clear visibility and precise measurement conditions.
  • Crane System: An overhead crane with a capacity of 1250kg facilitates the easy handling of heavy measurement objects.

Environmental Control and Monitoring:

  • Climate Control: Regulated target temperature of 21°C and temperature consistency of 1.0 K/h and 1.0 K/m, with a target humidity of 45% +/- 15%.
  • Air Purity: A three-stage air filtration up to HEPA H14 filter ensures nearly complete particle removal (99.995%).
  • Overpressure: An overpressure of 10-15Pa along with glass sliding doors and airlock function prevents external contamination.
  • Technology: Equipped with a data logger and four sensors for continuous monitoring of temperature and humidity, our system ensures the highest accuracy and reliability.
  • Sustainability: Our system utilizes cooling and heating water from the existing network, including waste heat from our lasers, optimizing our energy consumption and protecting the environment.

2D measurements

We use two different measuring machines so that we can best fulfil our customers’ requests and requirements for measuring laminations, and so that we can check the dimensional accuracy of our own cutting performance. With the measuring machine from Keyence (DXF contour comparisons / tolerance band), we measure your sheets in detail if required and send you the corresponding measurement reports. Below you will find some key data for our 2D measuring machines.

 

KEYENCE IM-7030T

Key data

  • Measuring area: 245mm x 295mm
  • Additional height sensor
  • Automatic edge sensor
  • Ability to illustrate deviations from profile tolerances graphically
  • Rapidly-adjustable measuring table
  • Ability to measure sections of larger laminations
  • Double telecentric objective system

Chotest VX8300

Key data

  • Measuring area: 200mm x 300mm
  • Additional height sensor
  • Automatic edge sensor
  • Automaic calibration
  • Rapidly-adjustable measuring table
  • Ability to measure sections of larger laminations
  • Double telecentric high-end objective system

Werth FB DZ 100

Key data

  • Measuring area: 1000mm x 1130mm
  • Maximum Length Measurement Deviation: (1.5 + L/250) μm
  • Maximum Probing Deviation: 1.1 μm
  • Sensor Head with Motorized Werth Zoom Option Magnification: 0.6x – 6.8x Field of View: 0.9mm x 0.7mm to 10mm x 8mm
  • LED Transmitted Light, 8-Segment
  • LED Dark Field Illumination
  • Raster Scanning HD for Generating Raster Images Using the Image Processing Sensor
  • High-End PC with over 500GB of RAM for Processing Large Data Volumes

The measurement logs are saved in the form of a pdf file.

3D measurements

We have opted for Zeiss machines as the best option to fulfil our customers’ requests and requirements for measuring lamination stacks. These provide us with the best potential to cover a broad spectrum. A selection of the key details for our two 3D measuring machines is listed below.

Zeiss DuraMax

Key data

  • Working area: 400x400x450
  • Max. weight: 500kg
  • Measuring speed: 300mm/min
  • Fully automatic (individual & serial measurements)
  • Temperature stability from +18 ºC to +30 ºC
  • Integral passive vibration isolation
  • Integral passive damping system
  • Single point and scanning measurements
  • CNC-guided change of stylus
  • Numerical control panel with two progressive joysticks

Zeiss Contura

Key data

  • Working area: 1000x1200x625
  • Max. weight: 1100kg
  • Measuring speed: 300mm/min
  • Fully automatic (individual & serial measurements)
  • Temperature stability from +17 ºC to +35 ºC
  • Temperature sensor
  • Integral passive damping system
  • Single point and scanning measurements
  • CNC-guided change of stylus
  • Numerical control panel with two progressive joysticks

Zeiss Contura

Key data

  • Working area: 900x1200x800
  • Max. weight: 1100kg
  • Measuring speed: 300mm/min
  • Fully automatic (individual & serial measurements)
  • Probing deviation: 1.7 μm
  • Passive sensor: VAST XXT
  • Integrated vibration damping
  • Glass-Ceramic Scales in all 3 axes
  • Prepared for Zeiss DotScan with Fiber Optic in Z-axis Quill

The measurement logs are saved in the form of a pdf file PDF or Excel file.